Page 38 - Pharmaceutical- Guide to Biopharmaceutical
P. 38

Characterization                Quality Control



                     Measuring Protein Aggregates (with temperature control and mixing)                                                 Aggregates Sizer




                                Accelerated Testing of Protein Stability Using the                                                                         benefits

                                Aggregates Sizer TC (With Temperature Control)                                                                                                                                                               Cell Line Optimization
                                                                                                 click here                                     •   With a single system, it is possible to measure all aggregates within the 0.1 to 10 μm
                                                                                                                                                  range at the same time.
                     Operating Principle and Features              Results
                                                                                                                                                •   Real-time measurements can be performed while controlling the temperature and
                     The Aggregates Sizer aggregation analysis system for biopharmaceuticals   A comparison of aggregate formation during the 40 minutes at 23 °C   applying stirring stress.
                     can measure all aggregates within the previously difficult-to-measure     for the 0.2 to 2 μm range versus the 2 to 10 μm range is shown in Fig.
                     0.1 to 10 μm range at the same time, measure aggregates while   2. It indicates that aggregate formation was greatest in the 2 to 10   •   Micro quantities (125 μL) can be measured using a micro cell.                Culture
                     applying a stress, and perform quantitative measurements. The   μm range using the PEEK stirrer, and greatest in the 0.2 to 2 μm range
                     Aggregates Sizer is a particle size analyzer that measures particle   using the stainless steel stirrer. The glass stirrer resulted in the least
                     diameters based on the laser diffraction method. Normally, using the   aggregate formation in both ranges. The time-course changes in the
                     laser diffraction method, particle size can be determined based on a   particle size distribution for the PEEK stirrer at 42 °C (Fig. 3) show that
                     sample's scattering patterns but concentration cannot be determined.   aggregate formation occurs as a function of time. It also confirms that
                     However, the Aggregates Sizer can measure absolute concentration   aggregate formation depends on temperature.
                     values by calibrating with a standard sample of known particle sizes
                     and concentrations.                                      Quantity of 0.2 to 2 μm Aggregates Formed
                                                                                                  q (count/mL)
                     Measurement Method and Conditions                                                                                                                                                                                       Purification
                                                                         4.5E+08
                     The sample solution was prepared by mixing freeze-dried bovine
                     gamma globulin with PBS (pH 7.4) to a concentration of 1 mg/mL. 5   Concentration (cumulative) 6.0E+08
                                                                         3.0E+08
                     mL of the sample solution was measured in a temperature-controlled
                     batch cell (Fig. 1) while stirring for 40 minutes at 190 strokes per   1.5E+08
                     minute. Stirring rods made of three materials, PEEK, stainless steel, and   0.0E+00
                     glass, were used for comparison. A temperature-controlled circulator   PEEK  SUS  GLASS
                     was used during accelerated testing to maintain the temperature at
                     three different constant temperature levels (23, 30, and 42 °C) for   Quantity of 2 to 10 μm Aggregates Formed
                     comparison.                                         4.0E+04                  q (count/mL)                                                                                                                               Characterization
                                                                        Concentration (cumulative)  3.0E+04

                                                                         2.0E+04

                                                                         1.0E+04
                                                                         0.0E+00                                                        Specifications
                                                                                    PEEK  SUS  GLASS
                                                                          Fig. 2   Comparison of Aggregate Formation in Each Size Range
                               Fig. 1   Batch Cell (with temperature control function)  Using Different Stirring Rod Materials (after 40 minutes at 23 °C)  Instrument  Aggregates Sizer
                                                                                     q (count/mL)                                        Measurement principle *1  Laser diffraction method                                                  Quality Control
                                     1e+07                                                  1e+07
                                                                                                                                         Measurement range       Particle size range: 100 nm to 10 µm
                                                                                     Initial                                                                     (Size distribution displayed: 40 nm to 20 µm)
                                     8e+06                                           10 min  8e+06                                       Concentration measurement accuracy  *2  ± 30 or less
                                                                                     20 min
                                     Concentration (frequency)  6e+06                       6e+06                                        Concentration range *3  Particle size 100 nm: 2 µg/mL to 12 µg/mL
                                                                                     40 min
                                                                                                                                                                 Particle size 1 µm: 0.5 µg/mL to 10 µg/mL
                                                                                                                                                                 Particle size 10 µm: 10 µg/mL to 180 µg/mL
                                                                                            4e+06
                                     4e+06
                                                                                                                                                                 Required liquid volume: 5 mL
                                     2e+06                                                  2e+06                                        Batch cell              Cell material: Quartz glass                                                 Pharmacokinetics
                                                                                                                                                                 Stirring mechanism: Up-and-down movement of blade
                                                                                                                                                                 Stirring plate material: Stainless steel, glass, PEEK
                                       0                                                    0                                                                    Temperature range with temperature control function: 20 to 42 °C ± 1 °C, set from PC
                                         0.05  0.1          0.5   1             5    10                                                                          Operating environment: Temperature: 10 to 30 °C     Humidity: 20 to 80 % (with no condensation)
                                                              Particle Size (µm)
                                               Fig. 3   Aggregate Formation Process during Accelerated Testing (with PEEK at 42 °C)      Micro cell              Material: Quartz glass and PTFE (cell cap with temperature control function)
                                                                                                                                                                 Required liquid volume: Approx. 0.125 mL
                     Conclusion                                    Application Examples (Shimadzu Application News No.)                                          Temperature range with temperature control function: 20 to 42 °C ± 1 °C, set from PC
                                                                                                                                                                 Operating environment: Temperature: 10 to 30 °C     Humidity: 20 to 80 % (with no condensation)  Others
                     The Aggregates Sizer is ideal for evaluating protein stability, because   • Evaluating the stability and responsiveness to stress of biopharmaceuticals  Dimensions and weight   Approx. W 680 mm × D 280 mm × H 430 mm, and approx. 31 kg
                     it is able to measure aggregate concentrations in real time as stirring   • Considering additives for inhibiting aggregation (Q117)
                     stress is applied under temperature-controlled conditions and as the   • Evaluating the concentration of particles in blood (Q120)  *1 The measurement range depends on particle characteristics, such as shape.
                                                                                                                                        *2 Concentration measurement accuracy values were measured using reference samples and procedures specified by Shimadzu.
                     materials that contact liquid are varied.                                                                          *3 The concentration range depends on particle characteristics, such as shape.

        38                                                                                                                                                                                                                                  39
                                                                                                            index                                                                                                                  index
   33   34   35   36   37   38   39   40   41   42   43