Page 6 - Shimadzu SMV-301/301RT
P. 6

PC Software Improves Testing Ef ciency                                                                                    Rubber Viscoelasticity Evaluation from Mooney Viscosity to

                                                                                                                                              Stress Relaxation

                    The SMV-301/301RT models make it possible to set test conditions, display data in real time, and
                    acquire, save, analyze, or statistically process data using computer software. Furthermore, up to
                    four SMV-301/SMV-301RT Mooney viscometers can be controlled from one PC for more ef cient                                 Operating Principle and Mooney Viscosity
                    testing.*
                                                                                                                                              A drive motor rotates a rotor in the center of a cylindrical test chamber formed from upper and   Sample
                    * Multiple units cannot be controlled in combination with an SMV-300 model.
                                                                                                                                              lower dies. The test chamber is  lled with the sample and the rotor is rotated with the sample
                                                                                                                                              heated to a given constant temperature. The torque on the rotor, applied by sample resistance, is
                                                                                                                                              detected by a load cell and measured as the sample's Mooney viscosity.
                    Smooth Process from Creating Test Conditions to Statistical Processing of Test Results
                                                                                                                                              The rotating force on the rotating plate, generated from the rotor counter torque, applies a thrust force, P, on the load
                    <Main Speci cations>                                                                                                      cell. JIS K 6300 speci es using standard weights to calibrate the load cell so that a Mooney viscosity value of 100 is
                   ・Display real-time data during tests.                                                                                      equivalent to a rotor counter torque of 8.30 N-m.                        Rotor                Die
                   ・Display real-time graphs of time vs. Mooney value or time vs. temperature.
                   ・Control up to four Mooney viscometer units connected to the computer.
                   ・Specify test conditions, display results after tests, determine pass/fail results, overlay graphs, and
                     output data for data analysis.
                   ・Statistical processing, such as calculating average values and standard deviations and plotting graphs
                     and histograms
                   ・Integrating software for displaying the connection and operating status and ID codes of respective
                     instrument                                                                                                                            Measuring Mooney Viscosity
                   ・Change test conditions from the viscometer unit.
                   ・USB 2.0 communication interface with the PC

                                                                                                                                                  The Mooney viscosity test is performed to measure the Mooney
                                                                                                                                                  viscosity of raw rubber and rubber compounds. Mooney viscosity   Mooney viscosity 1
                                                                                                                                                                                                  Mooney Viscosity (M)          Mooney viscosity 3
                                                                                                                                                  is the viscosity reached after the rotor rotates for a given time    Mooney viscosity 2
                                                                                                                                                  interval (Mooney time setting). JIS K 6300 speci es measuring the
                                                                                                                                                  Mooney viscosity four minutes after the preheating time ends.
                                                                                                                                                  However, SMV-301/301RT models allow the user to specify up to   Preheat time  MT1  Decompression time  Time (min)
                                                                                                                                                                                                           Mooney               (after time)
                              Screen during testing  Screen for setting test conditions  Up to 4 instruments can be controlled with a single PC   ten Mooney viscosity detection times.                   time setting
                                                                                                                                                                                                               MT2
                                                                                                                                                                                                           Mooney time setting
                                                                                                                                                                                                                   MT3
                                                                                                                                                                                                                Mooney time setting
                    Recalculating, Overlaying, or Statistically Processing
                    Test Results Is Easy
                                                                                                                                              ● Screen for Specifying Mooney Viscosity Measurement Conditions  ● Sample printout of Mooney viscosity test results
                    When the viscometer connects to the software, it waits in standby mode using the previous test
                    conditions settings, which means tests can be performed consecutively without having to change
                    test conditions.
                    Saved test results and data can be displayed or control charts created from the data, such as graphs
                    or histograms.
                                                                                               Control chart and histograms


                    Varied Rotor Speed in Cycle Tests for Mooney Viscosity                            A: Mooney test
                                                                                                      B: Stress relaxation measurement
                    and Stress Relaxation (SMV-301RT)

                    Multiple cycles of combined Mooney viscosity test and stress relaxation measurements can be   Mooney viscosity            ● Mooney Viscosity Test Results
                    speci ed (total measurement time: max. 30 minutes).


                                                                                                A   B   A  B   A   B
                                                                                            Preheating time        After time
                                                                                                                                                                                                                            SMV-301/301RT
             6                                                                                                                                                                                                                    Mooney Viscometer    7
   1   2   3   4   5   6   7   8   9   10   11