Page 8 - Shimadzu SMV-301/301RT
P. 8

Mooney Scorch Test and Measuring Scorch Time                                                                              Stress Relaxation Test

                                                                                                                                                                        The system allows stress relaxation measurements in accordance with ISO 289-4 and ASTM D 1646.


                         The Mooney scorch test is performed to determine the scorch time of rubber compounds. In the scorch test, viscosity decreases before   If the rotor is suddenly stopped after the Mooney viscosity test, the stress in the sample attenuates. The stress relaxation test determines the attenuation
                         increasing as vulcanization progresses. The test measures the time (scorch time) it takes for viscosity to increase from a minimum   rate of the stress (torque) as a function of time. The relaxation of stress in rubber materials tends to depend on a combination of viscosity and elasticity,
                         viscosity value (Vm) to a speci ed increased value (scorch point). JIS standards prescribe a scorch point of 5 M. Model SMV-301 allows   where a slower relaxation indicates a higher level of elastic components and a faster relaxation indicates a higher level of viscous components. The Mooney
                         the user to specify up to 10 arbitrary scorch points, and measure the peak value (Vp), minimum value (Vm), and scorch times.  viscosity re ects the molecular weight of unvulcanized rubber, whereas the stress relaxation value is related to the rubber structure, such as the molecular
                                                                                                                                                   weight distribution, molecular chains, and gel components. Therefore, it can be used to evaluate the mixing and processing characteristics of rubber.

                                             Vp
                                                                                                                                                                                                            ● Log-Log Graph
                                      Mooney Viscosity (M)  Vm              SP1  SP2    Scorch point SP3                                                                       Rotor stops                MSR=⊿M/⊿t




                                        Preheat time                      Scorch point SP1  Scorch point SP2 Time (min)                                             Mooney Viscosity (M)        Mooney Viscosity (M)  ⊿M   (=Mooney Stress-relaxation Rate)
                                                  Scorch time 1  ST1                                                                                                                                   ⊿t
                                                    Scorch time 2  ST2                                                                                                                                        Time (min)
                                                        Scorch time 3  ST3
                                                                                                                                                                                    Time (min)



                    ● Screen for Specifying Scorch Point Measurement Conditions  ● Sample printout of Mooney scorch test results              ● Sample printout of stress relaxation test results    ● Stress Relaxation Test Results (ASTM D 1646)
















                    ● Scorch Point Measurement Test Results                                                                                                                                          ● Mooney Viscosity Test Results












                       Capable of Measuring Differences in Mooney Viscosity                                                                      Decay Time
                       (in accordance with ISO 289-3)                                 Mooney Viscosity (M)  Test started                         tx (sec):
                       Delta Mooney A:                                                           MLmax                                           Assuming a 100 % torque value after the rotor stops, tx is the time it takes for the torque
                       The difference in Mooney viscosity between the  rst and last detection time settings   MLmin  Delta Mooney B              to decrease by x % (user speci ed value).                     Mooney Viscosity (M)  X(%)
                       speci ed is determined.                                    Delta
                                                                                  Mooney                                                         Xt (%):                                                        Rotor stops
                                                                                  A
                       Delta Mooney B:                                                                                                           Assuming a 100 % torque value after the rotor stops, Xt is the proportional attenuation of
                       The difference in Mooney viscosity between the minimum value (MLmin) and the maximum                                      torque at a time t seconds after the rotor stops (user-speci ed value).
                                                                                        1                     Time (min)                                                                                                               Time (sec)
                       value thereafter (MLmax) is determined.                             First Mooney viscosity   Last Mooney viscosity                                                                                 t(sec)
                                                                                           detection time setting
                                                                                                    detection time setting
                                                                                                                                                                                                                            SMV-301/301RT
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