Page 9 - Shimadzu SMV-301/301RT
P. 9

Mooney Scorch Test and Measuring Scorch Time  Stress Relaxation Test

                                              The system allows stress relaxation measurements in accordance with ISO 289-4 and ASTM D 1646.


 The Mooney scorch test is performed to determine the scorch time of rubber compounds. In the scorch test, viscosity decreases before   If the rotor is suddenly stopped after the Mooney viscosity test, the stress in the sample attenuates. The stress relaxation test determines the attenuation
 increasing as vulcanization progresses. The test measures the time (scorch time) it takes for viscosity to increase from a minimum   rate of the stress (torque) as a function of time. The relaxation of stress in rubber materials tends to depend on a combination of viscosity and elasticity,
 viscosity value (Vm) to a speci ed increased value (scorch point). JIS standards prescribe a scorch point of 5 M. Model SMV-301 allows   where a slower relaxation indicates a higher level of elastic components and a faster relaxation indicates a higher level of viscous components. The Mooney
 the user to specify up to 10 arbitrary scorch points, and measure the peak value (Vp), minimum value (Vm), and scorch times.  viscosity re ects the molecular weight of unvulcanized rubber, whereas the stress relaxation value is related to the rubber structure, such as the molecular
                         weight distribution, molecular chains, and gel components. Therefore, it can be used to evaluate the mixing and processing characteristics of rubber.

 Vp
                                                                                  ● Log-Log Graph
 Mooney Viscosity (M)  Vm  SP1  SP2  Scorch point SP3  Rotor stops              MSR=⊿M/⊿t




 Preheat time  Scorch point SP1  Scorch point SP2 Time (min)  Mooney Viscosity (M)  Mooney Viscosity (M)  ⊿M   (=Mooney Stress-relaxation Rate)
 Scorch time 1  ST1                                                          ⊿t
 Scorch time 2  ST2                                                                 Time (min)
 Scorch time 3  ST3
                                                          Time (min)



 ● Screen for Specifying Scorch Point Measurement Conditions  ● Sample printout of Mooney scorch test results  ● Sample printout of stress relaxation test results  ● Stress Relaxation Test Results (ASTM D 1646)
















 ● Scorch Point Measurement Test Results                                    ● Mooney Viscosity Test Results












 Capable of Measuring Differences in Mooney Viscosity   Decay Time
 (in accordance with ISO 289-3)  Mooney Viscosity (M)  Test started  tx (sec):
 Delta Mooney A:  MLmax  Assuming a 100 % torque value after the rotor stops, tx is the time it takes for the torque
 The difference in Mooney viscosity between the  rst and last detection time settings   MLmin  Delta Mooney B  to decrease by x % (user speci ed value).  Mooney Viscosity (M)  X(%)
 speci ed is determined.  Delta
 Mooney                Xt (%):                                                        Rotor stops
 A
 Delta Mooney B:       Assuming a 100 % torque value after the rotor stops, Xt is the proportional attenuation of
 The difference in Mooney viscosity between the minimum value (MLmin) and the maximum   torque at a time t seconds after the rotor stops (user-speci ed value).
 1  Time (min)                                                                                               Time (sec)
 value thereafter (MLmax) is determined.  First Mooney viscosity   Last Mooney viscosity        t(sec)
 detection time setting
 detection time setting
                                                                                                  SMV-301/301RT
 8                                                                                                      Mooney Viscometer    9
   4   5   6   7   8   9   10   11   12