Page 8 - Guide to Lithium-ion Battery Solutions
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Material Testing





                  Strength measurement and strain characteristic evaluation of a separator at high temperature                                 Purpose


                                                                                                                                        Tensile strength measurement of a separator
                                                                                                                                        (Condition : 25 °C, 60 °C, and 90 °C)
                                            AUTOGRAPH Precision Universal Tester

                                            AGX-V                                                                                              Samples

                                            •   Various mechanical strength measurements of Lithium-ion Battery                         Two types of separators, prepared in
                                              materials                                                                                 dumbbell shapes along both the length and
                                            •   Evaluation of the piercing strength of a separator packed with high density             width direction
                                            •  Visualization of strain distribution by DIC analysis


                                                                                                                                               Data
                  The separator is installed so that it is in contact with the positive and negative electrodes. Since the temperature rises
                  during charging, it is necessary to maintain mechanical strength even as the temperature changes. The following shows
                  an example of measuring how the strength of a separator in the tensile test and the piercing test changes with respect to   Mechanical properties of separator (1) and (2) in the short side and long side directions
                  temperature changes, and an example of evaluating the strain characteristics after piercing damage.                                                                                            Long side: Machine Direction
                                                                                                                                                                                                                Short side: Transverse Direction

                                                                                                                                                                   25 °C                    60 °C                    90 °C
                                                                                                                                                         Tensile strength  Rupture strain  Tensile strength  Rupture strain  Tensile strength  Rupture strain
                                                                                                                                              Sample
                                                                                                                                                            (MPa)         (%)         (MPa)        (%)         (MPa)        (%)
                         Purpose                                        Samples
                                                                                                                                            (1)Short side    36.9        471.4        35.4        898.8        19.3        1044.0
                  Tensile test of separator                      Three types of separators                                                  (1)Long side     175.6        26.8        162.5        57.0        129.9        76.7
                                                                                                                                            (2)Short side    78.2        138.5        68.8        347.6        33.8         427.9
                                                                    Specimen         Lithium Battery Separator
                                                                                                                                            (2)Long side     129.5        34.1        118.3       105.3        58.7         367.2
                         Data                                     Specimen Name    A          B         C
                                                                    Thickness                                                                              Separator (1)                                Separator (2)
                  Tensile Test Results                                (µm)        20         20        10
                     Specimen         Lithium Battery Separator

                   Specimen Name   A          B         C
                   Elastic Modulus  902      1856      1376
                      (MPa)
                   Tensile Strength  165     118        101
                      (MPa)                                                                                                                                                     Stress-strain graph
                  Break Point Strain  27.6   31.7      29.1
                       (%)
                                                                                                                                               Result


                                                                                                                                        Separator (1) is produced by near uniaxial stretching in the machine direction (MD), and separator (2) is
                                                                                 Stress-strain graph
                         Result                                                                                                         produced by biaxial stretching at a low stretching ratio. Despite the increase in elongation properties
                                                                                                                                        at 60°C, excellent mechanical strength is maintained.
                  From the measurement results, it can be seen that the separator with high tensile strength is A.



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