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Inspection and Analysis of Foreign Matter                                                                                 Prevention of Defects in Packaging






                    Foreign matter can become mixed with food products during the production process for a variety of reasons. The discovery   Testing the strength and functionality of packaging materials is essential to ensure food products reach consumers fresh and
                    and identification of foreign matter and ascertaining its source are essential for maintaining food safety.               undamaged. To aid the development and quality control testing of packaging materials, Shimadzu analytical and testing
                    Shimadzu’s non-destructive testing and analytical technologies can be used to detect foreign matter that is not externally   technologies allow the analysis of residual solvents in packaging materials, strength testing of adhesive seals, and checking of
                    visible and analyze for the elemental or molecular components.                                                            pin holes in packaged products.

                                                                                                                                              Adhesive Strength Testing (Strength Tester)         EZ Test Universal Testing Machines
                    Analysis of Inorganic Foreign Matter (EDX)          Energy Dispersive X-ray Fluorescence Spectrometer
                                                                        EDX-7000/8000/8100                                                    A wide range of materials, including aluminum and other
                    An energy-dispersive X-ray fluorescence (EDXRF) spectrometer
                                                                                                                                              metals and non-metallic materials such as paper and plastic,
                    permits the easy and rapid identification of inorganic foreign matter
                                                                                                                                              is used for packaging. According to their application, these
                    adhering to, or mixed into, food products. Below is an example of
                                                                                                                                              materials must meet certain tensile, compression, and
                    the qualitative analysis of a metal fragment on chocolate.
                                                                                                                                              bending strength requirements, and if an adhesive is used,
                                                                                                                                              adhesive strength requirements. In the examples below,
                                                                                                                                              adhesive strength results for liquid-filled pouch and dry
                                                 Quantitative
                                                 analysis results      Features                                                               snack package specimens are shown. In both instances,
                                                  Fe 70.06%
                                                  Cr 19.18%                                                                                   the adhesives meet the requirements of being strong enough
                                                  Ni  9.77%            Large Sample Chamber
                                                  Mo 0.51%              Accepts samples of up W300  x D275 x H100 mm.                         to protect the contents, but weak enough so that the
                                                  Cu 0.48%                                                                                    contents can easily be accessed by consumers.
                                                                       Easy Operation
                                                                        Automates complex set-up operations. Even novices can easily          N40                      N15
                                                                                                                                                                  1-1                       1-1
                                                                        conduct accurate measurements.                                        30                  1-2  12                   1-2
                                                                                                                                                                                            1-3
                                                                                                                                                                  1-3
                                Metal Foreign Matter on Chocolate                                                                                                      9                         Features
                                                                                                                                              20
                                                                                                                                                                       6
                                                                                                                                              10                       3                         Comprehensive Range of Jigs
                    Analysis of Organic Foreign Matter (FTIR)           IRTracer-100 FTIR Spectrophotometer                                    0                       0                          Diverse strength testing: peeling, tensile, shear, bending,
                                                                                                                                               0    5    10   15   20   0    7    14   21    30
                                                                                                                                                                   min                       min  compression, etc.
                    The Fourier transform infrared (FTIR) spectrophotometer measures                                                                 Liquid-filled Pouch     Dry Snack Packaging
                    the organic foreign matter spectrum and compares it with library                                                                                                             Measures Brittle and Elastic Samples
                                                                                                                                                                                                  5 kN max. capacity, 920 mm stroke (long-type).
                    data to identify the foreign matter. The example below shows the
                    analysis of contamination on a frozen pizza. Some of the foreign                                                          Analysis of MOSH/MOAH (LC-GC Online System)        Food Texture Evaluation
                                                                                                                                                                                                  Objective testing which analyzes the consistency and mouth feel of
                    substance was scraped off the frozen pizza, and the infrared                                                              Analysis of MOSH/MOAH (LC-GC Online System)
                    spectrum was measured using a transmission infrared microscope. The                                                       There‘s concern about the influence of mineral oil components such as   foods.
                    spectrum of this foreign object was similar to that of a fluororesin.
                                                                       Features                                                               MOSH (mineral oil saturated hydrocarbons) and MOAH (mineral oil
                                                                                                                                              aromatic hydrocarbons) on the human body. Food can get contaminated
                                                                       High Sensitivity
                             1                                                                                                                with MOSH/MOAH through contacts with packaging materials and printing   1000000
                                                                        High S/N ratio above 60,000:1. Microscope permits analysis of         colors of packaging. LC-GC online system with autosampler enables
                            Abs                                         foreign matter in the micron size range.                              effective and high throughput analysis of MOSH and MOAH in food and   750000
                                       contaminant                     Foreign Matter Analysis Program as Standard
                            0.5                                                                                                               food packaging. After separation in HPLC, MOSH and MOAH fractions are
                                                                        Powerful support for foreign matter analysis. Includes more than                                                                500000
                                                                        300 spectra of recognized foreign matter.                             automatically transferred to GC and detected by two FID simultaneously.
                                                                                                                                              It's a powerful solution for the analysis of non-intentionally added
                                         fluororesin                   Easy Maintenance                                                                                                                 250000
                             -0                                                                                                               substances (NIAS) such as mineral oil hydrocarbons.
                             4000  3000  2000  1500   1000  1/cm        Automatic dryer protects the optical system. Eliminates superfluous
                                                                        maintenance.                                                                 LC-GC Online System with Autosampler for MOSH/MOAH Analysis*   0  0  2,5  5,0  7,5  10,0  12,5  15,0  17,5  20,0  22,5  min
                            Infrared Spectra of Contaminant and Fluororesin
                                                                                                                                                     Nexera X2 + Nexis GC-2030 + PAL Autosampler        uV
                                                                                                                                                                                                       1000000
                    EDXIR-Analysis software is specially designed to perform an  Software for Integrated Analysis of EDX and FTIR Data                                                                  750000
                    integrated analysis of data from FTIR and EDX. The  (EDXIR-Analysis)
                    library used for data analysis (containing 485 data as                                                                                                                              500000
                    standard) is original to Shimadzu.
                                                                                                                                                                                                        250000
                                                                                EDX Data
                                                                                                                                                                                                         0
                                                                                                                                                                                                         0  2,5  5,0  7,5  10,0  12,5  15,0  17,5  20,0  22,5  min
                                                                                                                                                                                                        Chromatogram of MOSH/MOAH in Food and Food Packaging
                                                                                FTIR Data                                                     *Configuration may not be available in all countries. Check with your Shimadzu
                                                                                            Integrated Data Analysis of Foreign Matter        representative.                                                              Source: AOAC 2017 Poster No. P-W-021
                                                                                                                                                                                          Shimadzu’s Total Support for Food Safety
             16                                                                                                                                                                                                             Analytical and Testing Instruments for Food Safety  17
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