Page 7 - Shimadzu Journal vol.2 Issue3
P. 7

New Material





                Influence of Deformation Speed and Humidity on
                Quasistatic Deformation Behavior of Vulcanized Fiber
                – Experiments with Different Load and Climate Profiles.*


            Bastian Peening, Daniel Hülsbusch, Frank Walther, Dominik Dumke and Bernd Künne, Dortmund
            *Extended Abstract of paper published in MP Materials Testing in 2013, see bibliography in Chapter 5.

            ABSTRACT
            The detailed knowledge of the material properties is the basic requirement for design and production engineers, to ensure safe and
            efficient operation conditions of structural components. The insufficiently studied construction material vulcanized fiber shall be
            investigated microstructure-based and evaluated, regarding the influence of deformation speed and relative humidity on the quasistatic
            properties. Besides materialographic and microscopic investigations, an ultra-micro hardness tester was used. The mechanical
            characterization was done with an electromechanical universal testing system, a clip-gage and a video extensometer, thermocouples and a
            thermography system and a high-speed camera to detect crack formation and propagation.

            1. Introduction
            In consequence of stagnating research activities only a few
            material properties of vulcanized fiber can be found. Technical
            vulcanized fiber consists of cotton linters and/or recycled rags. Its
            fibers are processed to make absorbent and unsized special
            papers, which are joined by a merging process into one
            homogenous material by adding a parchmentizing solution. After
            bonding, the parchmentizing solution is leached out in a
            multistage process by using osmotic forces. Finally, the vulcanized
            fiber is dried (Fig. 1). The material properties of technical
            vulcanized fiber are comparable to those of engineering plastics,   Fig. 2  Experimental set up for tensile tests
            but it is fully based on natural resources. This leads to a
                                                               A precisely vertical clamping of the specimens with a freely
            hygroscopic behavior, which has to be considered in the following
                                                               suspended length of 70 mm excluded transverse forces. During the
            investigations.
                                                               tests strain measurement was performed with an extensometer
                                                               (Shimadzu, Type SSG25-50H) with a gage length of 50 mm.
                                                               2-2 results
                                                               Material - The aim of the production of vulcanized fiber is to
                                                               dissolve the layer structure and merge the single fibers. This does
                                                               not always succeed as Fig. 3 shows where the layers are
                                                               differentiable from each other.
                 Fig. 1  Continuous production of vulcanized fiber

            2. Experimental

            2-1 setup and parameters
            Specimens used in this investigation with the dimensions 140 mm
            x 15 mm were punched out of industrially manufactured
            vulcanized fiber with a thickness of 0.8 mm. From the wide field
            of influencing variables, deformation speed and relative humidity
            were chosen to determine their influence on the mechanical   Fig. 3  Light micrograph, transversal cross-section
            properties and the quantitative assessment. According to DIN
            7738, the deformation speed has to be set to 10 % ± 2.5 % of   Scanning electron micrographs show the merging of the fibers in
            the freely suspended length in mm/min. Speeds of 1, 5, 10, 100   detail (Fig. 4).
            and 1,000 mm/min were used in this investigation. The same DIN
            recommends climate conditions with 65 % relative humidity. In
            this case 25, 40 and 90 % relative humidity were taken into
            account. Therefore the specimens were conditioned in a climate
            chamber (Binder, Type KBF 240) at a temperature of 20° C.  The
            tensile tests were performed directly after taking out the flat
            vulcanized fiber specimens of the climate chamber in a universal
            testing system (Shimadzu, Type AGS-X) with a maximum load of
            5kN (Fig. 2).                                            Fig. 4  Scanning electron micrographs (SEM)



                                                                                                                     85
   2   3   4   5   6   7   8   9   10   11   12